Protect your assets with the last line of defence
Tramp metal detectors help protect crushers and other downstream processing equipment from metal contaminants carried in the material stream. Accurate Industries partners with US manufacturer Advanced Detection Systems (ADS) to supply SurroundScan metal detection equipment for mining, quarrying and industrial processing applications.
The range detects ferrous, non-ferrous and stainless steel contaminants. With application-specific sizing and sensitivity settings, SurroundScan systems help reduce the risk of equipment damage and unplanned downtime.
Another layer of protection after magnetic separation
Tramp metal detection complements magnetic separation by identifying metal remaining in the material stream before it reaches downstream equipment. In mining and quarrying applications, detectors are often installed after magnetic separators to detect contaminants that have passed through the separation stage.
SurroundScan Protector detectors identify ferrous, non-ferrous and stainless steel tramp metal. When integrated with suitable plant controls, detection can trigger an alarm or stop equipment so operators can locate and remove the contaminant before it reaches the crusher.
Explore our magnetic separators to see how separation and detection can work together in your plant.
Tramp Metal Detectors
Protect your assets
with the last line of defence
Tramp Metal Detectors perform a vital role in most processing plants by preventing harmful objects such as tramp metal from being conveyed upstream and potentially damaging critical and expensive infrastructure. Accurate Industries is proud to be partnered with the USA based ADS Detection range of equipment. ADS Detection boast more than 30 years of experience in the manufacture of Tramp Metal Detector equipment & have a global install base in the mining and quarrying industries. ADS Detection SurroundScan Tramp Metal Detectors perform at the highest levels & are built to last.
Protect
Help protect downstream processing equipment from damaging tramp metal.
De-Risk
Reduce the risk of metal-related equipment damage and unplanned downtime.
Confidence
Add another layer of protection to your material handling process.
Proudly Partnered With
Why SurroundScan
Key Elements
1
robust
2
Intuitive
Touchscreen controls provide access to setup and adjustment. AccuLearn learns the characteristics of your material, while Product Monitor displays product and metal signal levels to help operators set appropriate detection sensitivity.
3
Fit for Purpose
Detector sizing and configuration are matched to the material stream, conveyor and target contaminants. The range includes low-profile options for restricted conveyor clearance, higher-sensitivity detection and programmable contacts for plant control integration.
Metal Detectors
Surroundscan Protector Series
Choose from three Protector models according to conveyor clearance, installation requirements and the metal contaminants you need to detect. Each system is sized for its application.
| Feature | Protector LP | Protector HD | Protector HD Ultra |
|---|---|---|---|
| Application focus | Restricted conveyor clearance and portable conveyors | Heavy-duty conveyor applications | Applications needing enhanced detection sensitivity |
| Design advantage | 45% smaller coil enclosure and 40% lower weight than Protector HD | Heavy-duty construction for demanding installations | Up to twice the sensitivity of standard Protector HD, according to ADS |
| Aperture sizing | Custom, based on requirements | Custom, based on requirements | Custom, based on requirements |
| Metal types | Ferrous, non-ferrous and stainless steel | Ferrous, non-ferrous and stainless steel | Ferrous, non-ferrous and stainless steel |
| Installation | Removable end plate for existing conveyors | Removable end plate for existing conveyors | Removable upright allows installation without belt removal |
| Controls | Programmable contacts for PLC integration and suitable reject devices | Programmable contacts for PLC integration and suitable reject devices | Programmable contacts and PLC outputs for connected equipment |
Detection performance depends on the application. Material characteristics, aperture size, contaminant type, size, shape and orientation, and the operating environment all influence sensitivity. Contact Accurate Industries to discuss the detection levels required for your process.
AccuLearn Technology
AccuLearn learns your material’s characteristics and adjusts sensitivity for the application. Product learning can take as little as 1–2 minutes. Detected contaminants can then be handled by the configured plant controls or separate reject equipment.
Product Monitor
With Product Monitor, you get real time signal values for your product and the tramp metal that must be detected.
Patented Auto Balance
Advanced Detection Systems' auto-balance software maintains perfect coil balance and optimum performance, eliminating the cost of a service technician plant visit to re-balance the metal detector.
Patented Vibration Technology
ProScan vibration technology monitors interference created by vibration and automatically compensates for the effect, thus enhancing reliability and sensitivity.
metal detector add-ons
optional accessories
Metal Marker
Remote control enclosure
An external control enclosure can place the controls in a more accessible position when the detector is difficult to reach or read.Splice Sensor
A splice sensor detects an approaching metal belt splice and signals the detector to temporarily adjust sensitivity as it passes. Splice size and design influence detection performance during this period and should be considered when selecting and setting up the system.
Cabinet heater
A thermostatically controlled cabinet heater is an option for cold operating conditions, helping reduce condensation and maintain touchscreen readability.
Accessory compatibility depends on the detector model and installation. Contact Accurate Industries to confirm the appropriate configuration.
Metal Detectors
surroundscan defender III
| Feature | Defender III |
|---|---|
| Application focus | Sensitive processing equipment and product purity |
| Typical applications | Plastics and rubber extrusion |
| Aperture | Custom, based on requirements |
| Detection performance | Application-specific; confirm against your material and target contaminants |
| Construction | IP69K-rated construction for washdown environments |
| Data retention | Retains data through power interruption |
Aperture size affects sensitivity, so the opening should be selected to suit the product and conveyor. Discuss your required ferrous, non-ferrous and stainless steel detection levels with Accurate Industries.
AccuLearn Technology
AccuLearn learns the product’s characteristics and adjusts sensitivity for the application. Detected contaminants can then be handled by the configured plant controls or separate reject equipment.
Product Monitor
With Product Monitor, you get real time signal values for your product and the tramp metal that must be detected.
Patented Auto Balance
Advanced Detection Systems' auto-balance software maintains perfect coil balance and optimum performance, eliminating the cost of a service technician plant visit to re-balance the metal detector.
tramp metal detector considerations
how to select the correct tramp metal detector
- The material being conveyed and its characteristics.
- The type and size of metal contaminants you need to detect.
- Conveyor belt width and speed.
- Burden depth, lump size and troughing angle.
- Belt splice or repair clip details.
- Available frame clearance, idler spacing and installation space.
- Detector location and the stopping distance before downstream equipment.
- Operating conditions and the required alarm, conveyor-stop or reject response.
Integration with your existing conveyor
A successful installation starts with the conveyor layout. Belt width, material burden depth, troughing angle, available clearance and detector position all need to be considered when sizing the system. Protector LP and HD models use removable end plates to simplify installation on existing conveyor frames. The HD Ultra has a removable upright for installation without belt removal, with custom mounting plate adapters available to suit existing frames. Programmable contacts allow integration with plant PLCs and suitable reject equipment, including divert gates or belt ploughs. The response to a detection event should be configured for your process, whether that means stopping the conveyor or operating a separate reject device. Send us your conveyor dimensions and application details so we can help select the detector and accessories for your process.FAQ
Tramp Metal Detectors Frequently Asked Questions
Why do I need a metal detector?
Where should I put the metal detector?
What factors influence sensitivity?
How do I choose a metal detector?
get in touch with us
and let us deliver best in class outcomes to you
Core to our operation is developing relationships with our customers so we can understand their problems, concerns, and goals, to ensure we deliver the best outcomes possible. We provide accurate, reliable, and honest service and information to our customers and ensure the correct equipment and solutions are provided every time, without fail.
Technical notes: Oretronic detector servicing, and why a conveyor metal detector false trips.