Precision monitoring. Maximum safety. Local expertise.
BELT RADAR AND SAFETY PRODUCTS
PRECISION MONITORING. MAXIMUM SAFETY. LOCAL EXPERTISE.
ALL FROM A SINGLE AGENT
Protect your conveyors, maximise uptime, and improve accuracy with world-leading radar monitoring and safety systems – all fully supported, installed, and maintained onsite by Accurate Industries.
THE CHALLENGE WE SOLVE
Unplanned conveyor stoppages create heavy cost burdens from lost throughput, urgent maintenance, and labour inefficiency. Our solutions help prevent:
- Guesswork in material flow and belt loading
- Belt misalignment, wear, spillage, and damage
- Undetected belt rips and catastrophic failures
- Speed fluctuations and slip
- Heavy reliance on manual inspections
OUR PROCESS
How we achieve best in class outcomes
Consult & Assess
Understanding your operational needs and risks
Design Solutions
Choose from leading radar and safety products
Install & Integrate
Deploy onsite for seamless fit/function
Calibrate & Commission
Assure optimal performance and accuracy
Support & Maintain
Service, training, and upgrades as required
BELT RADAR AND SAFETY
TECHNOLOGY WE DELIVER
We’re committed to providing the right solutions for your unique operational requirements.
RADAR PRECISION FOR EVERY BELT
BELT RADAR RANGE
Our belt radar range is the next generation in conveyor belt monitoring. High-speed 2D radar scanning gives accurate volume flow measurement, cross-sectional views of the load, and material height and distribution insights. It’s part of a full site suite of radar products we supply, install and support.
Belt volume
Real-time load measurement. 2D radar scanning for accurate, real-time measurement of belt load cross-section, unaffected by dust, fog, steam, or snow, with up to 99% accuracy.
Belt speed
Precise speed and slip monitoring. Contactless, accurate speed measurement that instantly detects slip, removing the need for recalibration.
Belt alignment
Proactive misalignment detection, even in dust, fog, and vibration.
Belt freeboard
Monitors material position and safeguards belt life.
Volumetric belt scanner
A belt scanner sits above the conveyor and measures the profile of the material passing under it with radar, so it reports volume and throughput in real time without touching the belt. Dust and poor light, which trouble a laser scanner, do not affect a radar reading, which is why it suits mine and quarry conveyors.
A scanner measures volume; a belt weigher measures mass. Where the tonnes are accountable, for production reporting, stockpile reconciliation or a pay-by-weight arrangement, a site needs a belt weigher, and running the two together shows when either one has drifted. We supply, install and support both.
Silo and bin level radar
Our silo level radar measures the level and the surface profile of material in a silo or bin with radar, from the roof, without contact. Because it maps the surface rather than reading a single point, it reports a true volume even when the material rat-holes or banks against a wall, and dust inside the silo does not affect it.
We supply, install and support silo level radar across Australia. Tell us the silo, the material and what the level reading feeds today, and we will say whether a single-point sensor or a profile scanner is the right fit.
COMPLETE CONVEYOR PROTECTION
INELCO SMART SERIES
The Inelco Smart Series delivers rugged, reliable conveyor protection systems that keep operations safe, efficient, and running without costly interruptions. Some of our most requested Inelco Smart Series products include:
BRC1 Belt Rip Detector
Mechanical, IP67-rated, stainless steel/brass, maintenance-free.
BM2 Belt Misalignment Switch
Detects excessive drift, activates stops/alarms.
BT2000 Belt Tear & Spillage Detector
Basket assembly, triggers sensor on spillage for early repair.
RBS Return Belt Spillage & Tear Detector
Monitors return belt; tilting catch plate activates alerts.
Essential Safety Devices
Emergency pull wires, drift/chute/material sensors—engineered for reliability.
AI-POWERED BELT TEAR PREVENTION BY SHG CONVEYOR CONTROL
RIPPREVENT
RipPrevent is an AI-driven conveyor belt monitoring system that analyses real-time operational data to detect and prevent belt rips before they occur – without the need for belt mounted sensors. This approach offers predictive protection, lower maintenance costs, and easy integration with existing plant control systems.
RipPrevent’s advanced AI system monitors electrical, massflow, speed, and conveyor data 50x/sec. It detects anomalies and warns before actual rips, integrating directly with your PLC for automatic shutdown.
NO SENSORS INSIDE BELT
This means no wear or belt modification.
HIGH COMPATIBILITY
Works on all belt types and cover ratios, 600mm-6000mm width, up to 12m/s speed.
LIVE ANALYTICS
Dashboard for live data, rip indicators, anomaly/event tracking, and uptime/downtime logs.
FAQ
Belt Radar & Safety Frequently Asked Questions
Are radars safe to humans?
Yes, Belt Radar is completely safe for humans. The radar sensors are fully compliant with strict international safety standards and directives, such as the EU Directive for Protection against EM fields (2013/35/EU) and industry standards like DIN EN 50413 and EN 50364, which are designed to limit human exposure to electromagnetic fields. The radiofrequency (RF) emission levels from Belt Radar are well below everyday exposures—comparable to or often lower than common wireless devices like mobile phones and WiFi. Comprehensive certification and compliance documents are available on request; our technical staff can provide further details to meet your site’s requirements.
Are radars affected by dust?
No – one of the main advantages of Belt Radar’s advanced radar technology is that it is not affected by dust, unlike some laser-based volumetric systems. The system is engineered to function reliably in extreme industrial environments with dust, rain, vibration, or temperature swings. This ensures precise, maintenance-free bulk measurement even where visibility is severely limited. If you want examples from operations similar to yours or have specific conditions in mind, our support team is ready to advise on the best solution for your needs.
When would I use a radar for belt volume rather than a traditional belt weigher?
Radar-based belt volume measurement is ideal for challenging conveyor applications—such as light loading, areas where there’s not enough space for a full belt weigher, or in zones with high tension or curves where belt weighers are difficult to install or maintain. In some applications, combining radar volume measurement with a belt weigher enables live calculation of material density, providing a powerful tool for process optimization and reconciliation. Since every conveyor is unique, reach out to our technical specialists, who can review your requirements and help select the perfect solution for your site.
get in touch with us
and let us deliver best in class outcomes to you
Core to our operation is developing relationships with our customers so we can understand their problems, concerns, and goals, to ensure we deliver the best outcomes possible. We provide accurate, reliable, and honest service and information to our customers and ensure the correct equipment and solutions are provided every time, without fail.