Products / Belt weighers / Speed sensors

Belt speed sensors

Spiral cage and USR speed sensors for belt weighers, tramp metal detectors, belt speed monitoring and under-speed measurement. Australian designed and made.

Or call 1300 101 666

Shown: spiral cage HR and USR V1.1 speed sensors (3D renders, not to scale).

The range

Three ways to measure belt speed

Precise, consistent speed measurement is essential to belt weigher accuracy. Conveyors vary greatly, so we make a range of robust, industry-proven speed sensors, also suitable for tramp metal detectors, continuous belt speed monitoring and under-speed measurement.

Spiral cage HR belt speed sensor

Spiral cage

  • Self-cleaning; robust, low wear, low maintenance
  • Mounts close to the weigh frame, improving accuracy and reducing installation cost
  • HR (hard rock, sprocket drive) and SR V2.0 (soft rock) versions
  • Belt widths 600 – 2,400 mm, speeds 0.1 – 5 m/s
USR V1.1 belt speed sensor on a trailing arm

USR trailing arm

  • Simple installation
  • Mounts close to the belt weigher
  • The USR V1.1 sensor on a trailing arm, orange anodised housing, stainless shaft
USR V1.1 belt speed sensor, drum mounted

USR drum mounted

  • Simple installation, easy replacement
  • Mounted on the tail drum
  • Output depends on drum size
USR V1.1, up close

One sensor, more than one job

The USR V1.1 mounts on the tail drum or on a trailing arm. It has multiple outputs, so one sensor can serve several belt weighers on the same conveyor, or give the belt weigher its speed input and the conveyor its under-speed signal at the same time.

USR V1.1 speed sensor stainless shaft, close-up
USR V1.1 speed sensor engraved housing, close-up
Spiral cage, up close

Spiral cage HR and SR

The spiral cage runs against the return belt and cleans itself as it turns. The HR (hard rock) version is sprocket driven; the SR V2.0 is for soft rock. Both mount close to the weigh frame.

Spiral cage HR belt speed sensor, complete

Spiral cage HR, complete.

Spiral cage HR belt speed sensor with the cover off

Spiral cage HR with the cover off.

Spiral cage HR with the guard shown see-through, sprocket and bearings visible

Inside the guard: sprocket, bearing housings and the proximity sensor mounts.

Spiral cage SR V2.0 belt speed sensor

Spiral cage SR V2.0, for soft rock.

Buying or replacing

What to send us

For a new speed sensor or tacho, send the belt speed, mounting arrangement and integrator model. For a replacement, include the existing sensor label, supply voltage, output type, pulse information and a photo of its mounting. We check electrical and mechanical compatibility before recommending an option; a matching connector alone is not enough.

Unknown details are fine. Email photos for a speed-sensor enquiry, or for help investigating no signal or incorrect speed see the belt weigher speed-sensor guide.

Enquire

Tell us about your conveyor.

Belt width, belt speed, the mounting space and the integrator it connects to. Send those and we recommend the sensor and quote it, supplied on its own or as part of a complete belt weigher system.